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Development of Dimensional Measurement Metrology

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A manufacturing company produces precision components for machinery such as mining equipment and also for the railway industry. They must implement new measurement systems in a number of different areas within the company. There is a need for increased quality and traceability to satisfy customer requirement and reduce scrap and re-working. The company currently has a metrology room with good temperature control of +/- 1°C which is kept clean. The room contains a Coordinate Measuring Machine (CMM) with a large working volume; however it has limited additional inspection capacity available in its operation schedule. There are also two other areas on the shop floor that have basic inspection facilities such as steel flat plates, height gauges, callipers and indicators. These areas do not have temperature control and currently, cleanliness cannot be guaranteed, however they do have spare capacity. Measurement tasks and dimensions This section details the various components and measurements that need to be included in the Company improvement regime: 1. Analysis of captured data and appraisal of the measuring instrument. During the practical laboratory sessions at the beginning of the Dimensional Measurement course, you used a measuring instrument to measure a simple component. These are the items and the data that must be considered in this task. Data analysis, uncertainties, manual calculations, plots and discussions are mandatory to explain trends in the data.Imagine you have been appointed project manager for these tasks in the company. You must prepare a concise report outlining a suitable strategy to ensure that the stringent demands of measuring high quality components will be met in all respects. For measuring task 1: Provide a detailed analysis of the measured data to show the capability in terms of resolution and repeatability. Include in your discussion the procedure for using the instrument, factors that contribute to uncertainty and how they may be minimised or controlled. Include an appraisal on the suitability of the measurement device, with reference to any alternatives where necessary, for inspecting small batches of components against specified component tolerances.

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