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ADM80003 Six Sigma

tag 0 Download 2 Pages / 286 Words tag 20-07-2021

Question:

An off-road buggy original equipment manufacturer (OEM) has decided to outsource the production of a particular subassembly of their buggy. The outsourced production job shop is a small sized privately owned business that shall be referred to as “The Job Shop” with limited machine and labour resources. The OEM initially requested a small scale production volume, but with the likely possibility of expansion if sales volume increases with their initial design. This increase in sales volume is forecast based on achieving a 20% cost reduction in the subassembly. It is expected that this will be achieved by identifying and eliminating all of the waste in the production operations and by further streamlining the value added processes. However there is scepticism from the OEM that the production order fill rate can be achieved.

Your task is to analyse the production process based on the data provided. A value stream map for the current state, ideal future state and first improved state should be provided. Your report section should include no more than five pages including (1) introduction, a (2) VSM for current state, (3) VSM for ideal state and (4) VSM for first state, followed by (5) discussion of where the opportunities for cost reduction exist and the reasoning behind why you would start with the changes recommended in the first improved state. A cover page and a references page should also be included (total of 7 pages complete).
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