Machining is a manufacturing term encompassing a broad range of technologies and techniques. It can be roughly defined as the process of removing material from a workpiece using power-driven machine tools to shape it into an intended design. Most metal components and parts require some form of machining during the manufacturing process. Other materials, such as plastics, rubbers, and paper goods, are also commonly fabricated through machining processes.
There are many types of machining tools, and they may be used alone or in conjunction with other tools at various steps of the manufacturing process to achieve the intended part geometry. The major categories of machining tools are:
While burning tools apply heat to melt excess stock, erosion machining devices use water or electricity to erode material off the workpiece. The two main types of erosion machining technologies are:
Computer numerical control, or CNC, machining is a computer-aided technique that can be used in conjunction with a broad range of equipment. It requires software and programming, usually in the G-code language, to guide a machining tool in shaping the workpiece according to preset parameters. As opposed to manually guided methods, CNC machining is an automated process. Some of its benefits include:
Any machining process that requires unusually small cutting tolerances (between 0.013 mm and 0.0005 mm, as a rule of thumb) or surface finishes finer than 32T may be considered a form of precision machining. Like CNC machining, precision machining can be applied to a wide number of fabrication methods and tools. Factors such as stiffness, damping, and geometric accuracy can influence the exactness of a precision tool’s cut. Motion control and the machine’s ability to respond at rapid feed rates are also important in precision machining applications.
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