JustMoveIt logistics is a logistic service provider and has been awarded with a long-term contract to provide the warehousing services fo sedapMakan Pte Ltd, A food manufacturing company, which produces convenience foods such as ready to eat meals and packaged frozen foods. The current objective is to come up with a concept plan for the warehouse layout to suit SedapMakan’s requirements. The details of the products to be handled and currently being produced in its food processing lines are provided below for reference,
Average of 60 orders per month
Each order will range from 5 to 40 lines
MOQ for each order will be about 1000 cartons
[Hence the order volume can be about 5000 cartons to 40,000 cartons]
Urgent orders requires picking up 50SKUs from the line
10 to 50 twenty foot containers depending on the sales for that month.
Storage – 2 months of stock to be kept
35% of the stock to be stored in chiller
65% of the stock to be stored in A/C environment
There will be sales to 8 countries in Asia Pacific
Sales to 6 countries in Middle East
Each outbound order ranges from 15 to 80 ISO pallets.
Each 20 foot container can hold upto 20 ISO pallets
On average 1 ISO pallet holds 200 cartons.
Each container can contain about 4000 cartons.
Total outbound can range upto 16000 cartons ( 80 ISO pallets)
Total Inbound can range upto 50 containers ( 50 * 20 ISO pallets)
Total cartons can be upto 2,00,000 cartons maximum ( 50 * 20 ISO pallets)
Minimum inbound cartons can be 40,000 cartons ( 10 * 20 ISO pallets)
From the given conditions it is much clear that there will be more to do with the handling of the ISO pallets containing the cartons of the food material. Hence inorder to handle the same following are the equipment to be employed.
The type of equipment needed to handle the pallets can be any of the following,
Specifications (Suggestive) of the material handling equipment proposed:
The exact size of the equipment and the capacity, need to be designed based on the actual dimensions of the ware house layout as well as other dimensions involved in.
Parrish, A. (Ed.). (2014). Mechanical engineer's reference book. Elsevier.
Accorsi, R., Manzini, R., & Maranesi, F. (2014). A decision-support system for the design and management of warehousing systems. Computers in Industry, 65(1), 175-186
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