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MSP5003 Auto And Component Design For Total Deformation And Fatigue Safety Factor

tag 0 Download 5 Pages / 1,162 Words tag 08-09-2020
  • Course Code: MSP5003
  • University: University Of Bolton
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  • Country: United Kingdom

Questions:

Students will be given connection rod used in a typical combustion engine or a suspension upright as used on the Keating Supercars Berus, to reverse engineer and make a detailed examination of the component including suggesting optimisation potential.
1. Using a FARO arm, you will need to create a digital file of the original part.
2. Look at possible ways of enhancing the product; you may consider saving weight, improving strength, lowering cost and redesign in respect of stress raisers, as an example.
There should be some physical differences between the original and your considerations for a new product to be manufactured.
3. Once you have decided on the possible improvements, create a solid model of the original and your proposed new product.
4. Compare both models using FEA (Finite Element Analysis) software and test the typical forces acting on the connection rod.
Your tutor may be able to offer some typical angles, pressures and loads that may help for analysis.
5. Setup the final model for manufacturing, using software, such as CATIA. If time allows produce a prototype part (scaled down may be required) as a comparison.
 
 
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