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MP4704 Maintenance Management strategy

Question

Answered

Questions:

Question 1:

Backlog control

An article about maintenance backlogs in the industry stated the following:

“Within a maintenance department, backlog of corrective maintenance actions may cause substantial disruption to production and can lead to considerable losses. A maintenance planner is supposed to have measures in place to combat backlogs should they happen, but it is the role of the maintenance manager to revise and validate these measures”.

Discuss the statement and give examples to support your discussion.

Question 2

Downtime analysis and Improvement

1-The improvement of the state of downtime in an industrial application requires the analysis of the downtime tracking diagram.

Use the methodology seen in class to investigate the above statement and justify your answer with suitable examples or references that cover the whole cycle of improvement.

Question 3

Maintenance based profitability

Two fresh engineering graduates had the following conversation:

“G1: I am planning to generate a maintenance management system that would eradicate failures in every industrial application.

G2: How do you think this would be achievable?

G1: My system will scrutinise every part of any application and allocate the right fault prevention policy either statistically based with a 0% probability of failure or predictively via condition monitoring techniques.

G2: Do you think that this approach would be feasible for every application?

G1: Certainly if the decision maker realises that no failure means maximum production, therefore maximum profit, they would be happy to invest.

G2: How about, if they invest more than the increase in profit?

G1: There is no such a thing.

G2: I recommend that you get back to our notes on the subject and re-validate your theory.”

Given the above conversation, critically evaluate both points of view.

Question 4

Reliability Centred Maintenance RCM

10 evaporative heat pumps are used in a single medical facility to preserve priceless immunization vaccines. If a heat pump fails, a maximum of two hours will be allowable before temperature rises to a degree that may jeopardise the intactness of the vaccine. The units are required to keep functioning properly for a continuous period of 18 months.

Critically assess the situation from a reliability point of view

Identify the critical components in this scenario

Propose steps to ensure the intactness of the vaccine

Hint: After mentioning conventional approaches, you may explore unconventional approaches.

Question 5

An industrial organisation that suits a centralised maintenance system is run by a decentralised maintenance system; while another organisation that suits a decentralised system is run by a centralised system. Investigate the drawbacks in both cases.

Give examples to support your investigation points

MP4704 Maintenance Management strategy

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