R&D for Wind Turbine CMS: Techniques, Design, and Development Essay

Evaluation of Condition Monitoring Techniques

The professional report generated in the assignment should be 1500 words not including relevant material (Appendices). The assignment should be your own work and written in your own words and any information taken from other resources should be referenced. It will be checked for plagiarism using Turnitin. Any plagiarism or copying from others will be dealt with through the university’s plagiarism procedures.

Your assignment must be submitted electronically via Blackboard (Assignments tab) by the submission time. The report should be contained in a Word document, or PDF No other means of submission will be accepted. The software code will be submittedindependently. Any assignment submitted late, but within 5 working days of the deadline, will be given a maximum mark of 100%. Assignments submitted more than 5 working days after the deadline will not be marked, and a mark of 0% will berecorded.

Learning Outcome to be assessed:

1 Demonstrate the ability to apply scientific principles and concepts relevant to intelligent maintenance engineering in a practical context.

2 Use fundamental knowledge to investigate new and emerging technologies in machines diagnostic, health monitoring and condition monitoring.

3 Critically apply advanced level knowledge, to a wide range of intelligent systems engineering topics and their practical implementation in maintenance industry.

As a Research and Development (R&D) engineer in the ‘Vibration Analytics PLC’ company, you have been asked to design and develop a condition monitoring system (CMS) for a wind turbine manufacturer that has requested a condition monitoring system to monitor a new design of gearbox that will replace one of their current wind turbine gearboxes (see Appendix A). The CMS should utilize at least two differentmonitoring techniques, such as vibration, acoustic emission, or online oil analysis, in order to provide reliable information about normal and abnormal gearboxes and possible gearbox failures. The CMS should also include the measurement of temperature and speed.

Provide a detailed, professional report for your R&D director that contains the following:

1- An evaluation of three condition monitoring techniques that can be used in your condition monitoring system for the mechanical power transitions and their application in predictive/condition based and proactive maintenance strategies.

2- A design of a condition monitoring system that incorporates vibration analysis and at least one other monitoring technique and their sensors, signal conditioning and data acquisition (DAQ)/ microcontroller. Equations and calculations for the provided gearbox design to be included in theappendices.

3- A development condition monitoring software program using NI LabVIEW/C++ or other tools to log the measurement data and provide the following parameters and warning alarms when limits are exceeded (logged data files should be included in the appendices):

1. a) Vibration analysis of a mechanical power transition elements
2. b) Gearbox input shaft speed
3. c) Temperature of gearbox oil or ambient air

4- A proposal that could be offered to the wind turbine manufacturer to develop your CMS in the next phases of development that improve for the following: (a) Further development to your CMS such as the use of an intelligent condition monitoring approaches to eliminate any false alarms that the traditional CMS.

An evaluation of three condition monitoring techniques that can be used in your condition monitoring system for the mechanical powertransitions and their application in predictive/condition based and proactive maintenance strategies.

A design of a condition monitoring system that incorporates vibration analysis and at least one other monitoring technique and their sensors, signal conditioning and data acquisition (DAQ)/ microcontroller. Equations and calculations for the provided gearbox design to be included in the appendices.

A development condition monitoring software program using NI LabVIEW/C++ or other tools (e.g. Fluke instrument data)to log the measurement data and provide the following parameters and warning alarms when limits are exceeded (logged data files should be included in the appendices):

1. b) Vibration analysis of a mechanical gearbox elements; introduce detection of different faults.
2. c) Gearbox input shaft speed
3. d) Temperature of gearbox oil or ambient air

A proposal that could be offered to the wind turbine manufacturer to develop your CMS in the next phases of development that improve for the following:

Further development to your CMS such as the use of an intelligent condition monitoring approaches to eliminate any false alarms that the traditional CMS.