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DBN509 Operations Management

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Question:

Describe Kaizen is the heart of the Toyota Production System.. Like all mass-production systems, the Toyota process requires that all tasks,both human and mechanical, be very precisely defined and standardized to ensure maximum quality, eliminate waste and improve efficiency.

Toyota Members have a responsibility not only to follow closely these standardized work guidelines but also to seek their continual improvement. This is simply common sense - since it is clear that inherent inefficiencies or problems in
any procedure will always be most apparent to those closest to the process.The day-to-day improvements that Members and their Team Leaders make to their working practices and equipment are known as kaizen. But the term also has a wider meeting: it means a continual striving for improvement in every sphere of the Company's activities - from the most basic manufacturing process to serving the customer and the wider community beyond.

1. Based on the corporate philosophy of 'customer first' and 'quality first' since its founding, Toyota Motor Co., Ltd. won the Deming Application Prize in 1965 and the Japan Quality Control Award in 1970, following the introduction of statistical quality control (SQC) in 1949, and has conducted Total Quality Management (TQM) based on the unchanging principles of 'customer first', kaizen (continuous improvement), and 'total participation'.

2. In addition, since the launch of the Creative Idea Suggestion System in 1951,the number of suggestions made has steadily increased, and the system has supported flexible responses to changes that involve monozukuri (conscientious
manufacturing), making substantial contributions to the company's development.5. As a result, the basic concepts of TQM and problem solving as well as kaizen (continuous improvement) through creative innovation spread throughout
the company and took root, contributing to higher product quality and work quality at all levels and ranks and improving the vitality of individuals and organizations. 
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