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ADM80003 Six Sigma

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Question:

Your task is to analyse the production process based on the data provided.  Do a Supplier?Inputs?Process? Outputs?Customers (SIPOC) Chart Analysis to propose what a buggy tank manufacturing process would involve  regarding critical information and key stakeholders of the manufacturing operations. Refer to Six Sigma Week 3 nLecture Notes for a detailed overview of SIPOC Chart Analysis. 

Problem

The fuel system of the off?road buggy is comprised of two fuel tanks, one on either side of the chassis. The fuel tanks are made from steel sheet that is 2mm thick. Within each tank is a set of baffle plates that are made of  1mm thick steel sheet. The fuel tank also includes a filler cap, a fuel outlet port and a breather port. The fuel  tank is fitted with a leak?proof filler cap. The fuel tank must be vented out to the atmosphere. The vent pipe  (breather valve fitting) is located on the upper surface on the tank, very close to a corner. This vent valve acts as  a non?return valve to the fuel system. The baffle plates in the fuel tank reduce sloshing of fuel in the tank. Fuel  tanks on either side of the buggy are not identical, they are a mirror reflection of each other and hence are two  separate assemblies.  The fuel system would normally come with an off?the?shelf fuel pump and plumbing parts,  but the scope of this analysis is limited to the fabrication of the fuel tanks only (with only the pipe fittings  installed). The locations of these fuel tanks on the buggy are shown in Figure 1 below

The fuel tanks are to be ordered for production at a rate of 50 buggy sets per week, which is equivalent to 50  left side and 50 right side fuel tanks per week.  A delivery is to be made at the end of each day.  

Table 1 summarises The Job Shop’s proposed production capacity and major process steps. 

Table 1.  Production Capacity of “The Job Shop” 


Figure 2. Fuel Tank Design   

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